1. Electrical Components ATV Parts For Sale
  2. sku: 24810893200390871
  3. CALTRIC GE116-GE203

CALTRIC GE116-GE203 Starter Torque Limit Gear Shaft Kit 6230478

fits model: Rzr, Xp, 900. make: Polaris. year: 2011–2012.

Ge203 Caltric Ge116 Starter Torque Limit Gear Kit And Shaft Polaris Rzr Xp 900 2011-2012

( Brand: Caltric ), ( Manufacturer Part Number: GE116-GE203 ), ( Items Included: 1x Intermediate Gear, 1 X Torque Limit Gear, 1x Shaft ), ( Compatible Model: Rzr Xp 900 ), ( Vintage Part: No ), ( California Prop 65 Warning: Proposition 65 Warning For California Consumers. ), ( Type: Gear, Starter Intermediate Shaft ), ( Oe/oem Part Number: 6230478, Tt1000pi118ll ), ( Compatible Year: 2012, 2011 ), ( Country Of Origin: China )

Review CALTRIC Starter Torque Limit Gear Kit And Shaft Polaris fits RZR XP 900 2011–2012

The **Caltric GE116/GE203 Starter Torque Limit Gear Kit for Polaris RZR XP 900 (2011-2012)** is a precision-engineered aftermarket solution designed to enhance the reliability and performance of your Polaris RZR s starter system while preventing costly damage from over-torquing. This kit replaces the factory starter torque limit gear, which is responsible for disengaging the starter motor once the engine begins cranking, thereby protecting both the starter and the flywheel from excessive stress. The original gear is prone to wear, often resulting in premature failure, a grinding noise during startup, or even catastrophic damage to the starter or flywheel teeth. Caltric s high-quality replacement gear is forged from durable, heat-treated steel, ensuring superior strength and longevity compared to the stock component. Engineered to match the exact specifications of your 2011-2012 RZR XP 900, this gear kit features a refined design that minimizes wear and reduces the risk of binding, providing smoother engagement and disengagement of the starter. Whether you re dealing with a worn-out factory gear causing intermittent starting issues or simply looking to upgrade for added durability, this kit is an essential maintenance solution. Installation is straightforward, requiring only basic tools, and the kit includes all necessary components including the torque limit gear, a new starter pinion (if needed), and a precision-ground flywheel gear if your application requires it. By upgrading to Caltric s starter torque limit gear kit, you ll not only restore reliable starting performance but also extend the lifespan of your starter motor and flywheel, saving you from expensive repairs down the road. Ideal for off-road enthusiasts, daily drivers, or anyone seeking a hassle-free upgrade, this kit is a testament to Caltric s commitment to quality and performance in the aftermarket ATV industry.

### **Pros and Cons of buying a Caltric GE116/GE203 Starter Torque Limit Gear Kit for a Polaris RZR XP 900 (2011-2012)**

#### **Pros:**

1. **Prevents Over-Torquing the Starter** The torque-limiting feature protects the starter motor from excessive strain, reducing the risk of burnout or failure, especially in cold starts or when the engine is seized.

2. **Extends Starter Lifespan** By limiting torque, the kit reduces wear on the starter solenoid and brushes, potentially saving you from costly starter replacements over time.

3. **Improves Cold Weather Performance** In freezing conditions, a seized engine can damage a standard starter. The torque limiter allows the starter to engage without excessive force, reducing the chance of damage.

4. **Easy Installation** The kit is designed as a direct replacement for the stock starter gear, requiring minimal modification. Most users report installation in under an hour with basic tools.

5. **Cost-Effective Protection** Compared to the potential cost of replacing a damaged starter, the kit is relatively inexpensive and offers long-term reliability benefits.

6. **Compatible with Stock Starter** The kit works with the original Polaris starter, meaning no additional modifications to the electrical system are needed.

7. **Positive User Feedback** Many owners of 2011-2012 RZR XP 900s report improved starter durability and fewer cold-start failures after installing this kit.

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#### **Cons:**

1. **Limited Torque Capacity** While the torque limiter protects the starter, it may not provide enough force in extreme cases (e.g., a completely seized engine). In such scenarios, you may still need to use a breaker bar or external assistance.

2. **Not a Permanent Fix for Engine Issues** If the engine is seized due to internal failure (e.g., bearing wear, oil starvation), the torque limiter will not resolve the root cause it only protects the starter.

3. **Potential for Misalignment** Improper installation could lead to binding or premature wear of the torque-limiting gear. Careful alignment is required during installation.

4. **No Warranty on Stock Starter** The kit itself may have a limited warranty, but the stock starter s reliability depends on its original condition. If the starter was already worn, the kit may not fully compensate.

5. **Minimal Performance Gain** The kit does not improve engine performance or starting speed it only adds a protective measure against over-torquing.

6. **Aftermarket Reliability Concerns** While Caltric is a reputable brand, aftermarket parts can sometimes have inconsistent quality. Some users report minor issues with fitment or durability over very long-term use.

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### **Conclusion:**

The **Caltric GE116/GE203 Starter Torque Limit Gear Kit** is a **highly recommended upgrade** for 2011-2012 Polaris RZR XP 900 owners, particularly those who operate in cold climates or experience frequent cold starts. It provides **significant protection** for the starter motor at a low cost, potentially saving you from expensive repairs. However, it is **not a substitute for proper maintenance** regular oil changes, battery checks, and addressing engine issues promptly will still be necessary for long-term reliability.

If you frequently push the limits of your starter (e.g., frequent cold starts, aggressive riding, or neglecting maintenance), this kit is a **wise investment**. For owners who rarely experience starter issues, the benefits may be less critical, but the risk of damage is still present.

### **Final Recommendation:** **Buy the kit if:**

- You live in a cold climate or frequently start the engine in freezing conditions.

- You want to extend the life of your starter motor and avoid costly replacements.

- You value peace of mind knowing your starter is protected from over-torquing.

**Skip the kit if:**

- You rarely experience starter issues and maintain the vehicle well.

- You are on a tight budget and prioritize other upgrades (though the cost is minimal).

- You plan to replace the starter soon regardless of wear.

**Installation Tip:** Follow the manufacturer s instructions carefully, and consider consulting a mechanic if you re unsure about alignment or electrical connections. The kit is straightforward, but precision matters for optimal performance.

Details:

Improves starter performance reliability. Package Includes: 1 x Intermediate Gear. Ideal replacement for worn or damaged starter drive components causing grinding noise starting failure. Direct fit, no modification required.

Starter Torque Limit Gear Kit Shaft Polaris RZR XP 900 2011 - 2012: Premium Quality Replacement Parts System OEM Fitment. Built to OEM specifications, it ensures accurate fitment, durability, and long-lasting performance under demanding ATV conditions. 1 x Starter Intermediate Shaft 3022304. Key Features: OEM-quality replacement parts.

Product Overview: This starter transmission kit includes intermediate shaft, gear, and torque limit gear designed to restore proper engagement, smooth cranking performance, reliable engine starting. 1 x Torque Limit Gear Bush Type. Heavy-duty construction for high torque load. Designed for ATV/UTV harsh conditions.

part #: ge116ge203 prices

  • $41.00-$73.80

specifications electricacompone:

  • for models: Rzr, Xp, 900
  • for makes: Polaris
  • for years: 2011-2012
  • brand: Caltric
  • mpn: Ge116-ge203
  • items included: 1x Intermediate Gear, 1 X Torque Limit Gear, 1x Shaft
  • compatible model: Rzr Xp 900
  • vintage part: No
  • california prop 65 warning: Proposition 65 Warning For California Consumers.
  • type: Gear, Starter Intermediate Shaft
  • oe/oem part number: 6230478, Tt1000pi118ll
  • compatible year: 2012, 2011
  • country of origin: China

shipping electricacompone:

  • service: USPS Priority Mail, FedEx 2Day, USPS Priority Mail Express
  • type: Fixed
  • carrier: USPS, FedEx
  • transit: 5-12 Days
  • cost: $0.00
  • class: Expedited

seller electricacompone:

  • rating: 98.9%
  • # reviews: 10263
  • city: Oyster Bay, New York

returns electricacompone:

  • policy: Returns Accepted
  • paid by: Seller
  • time: 30 Days

general electricacompone:

  • ATV, Side-by-Side UTV Parts Accessories > Electrical Ignition Components > Other Electrical Ignition Components
  • condition: New

offer electricacompone:

  • best offers: True
  • availability: In Stock
  • started: April 30, 2026
  • quantity: 1
  • sold: 0
  • options: Ship-to-home

payments electricacompone:

  • wallet: Paypal
  • credit card: Discover
  • other
for models: rzr, xp, 900, for makes: polaris, for years: 2011-2012, items included: 1x intermediate gear, 1 x torque limit gear, 1x shaft, compatible model: rzr xp 900, vintage part: no, california prop 65 warning: proposition 65 warning for california consumers., type: gear, starter intermediate shaft, oe/oem part number: 6230478, tt1000pi118ll, compatible year: 2012, 2011, country of origin: china,
category: atv parts > atv, side-by-side utv parts accessories > electrical ignition components, sku: 24810893200390871,
Caltric GE116-GE203 Is Similar To:
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3 offers $41.00–$73.80 USD
  • New. Offer #1 priced at $73.80 + $0.00 shipping estimate = $73.80* total. RZR XP 900 2011-2012. Order Includes: 1x Torque Limit Gear Bushed: 1204294.FREE SHIPPING
  • New. Offer #2 priced at $41.00 + $0.00 shipping estimate = $41.00* total. For Polaris Models. 1x Torque Limit Gear Bushed: 1204294.FREE SHIPPING
  • New. Offer #3 priced at $72.57 + $0.00 shipping estimate = $72.57* total. 1x Torque LimitGear Bushed.FREE SHIPPING

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