fits model: Lt-160. make: Suzuki. year: 2003–2004.

( Brand: Total Power Parts ), ( Manufacturer Part Number: 817597 ), ( Part Type: Ignition Cover Gasket ), ( Compatible Make: See Below ), ( Item Width: 8.300 ), ( Item Length: 9.100 ), ( Item Height: 0.200 ), ( Country Of Origin: United States ), ( California Prop 65 Warning: California Proposition 65 Warning ), ( Warranty: 1 Year )
The **Total Power 817597 Ignition Cover Gasket** is a precision-engineered replacement part specifically designed to restore optimal sealing and performance to the ignition cover assembly on Suzuki LT-160 160cc models from the years 2003 and 2004. Crafted from high-quality, heat-resistant rubber compound, this gasket ensures a tight, leak-proof barrier between the ignition cover and the engine housing, preventing oil, coolant, and debris from infiltrating critical components. The gasket features a meticulously cut profile that matches the exact contours of the Suzuki LT-160 s ignition cover and cylinder head, guaranteeing a secure fit without warping or compression set over time. Its durable construction resists cracking, swelling, or deterioration under the demanding conditions of off-road and daily riding, making it an ideal long-term solution for maintaining engine integrity. Beyond its functional benefits, this gasket plays a vital role in preserving the reliability of the ignition system, reducing the risk of electrical shorts or moisture-related failures that could lead to ignition malfunctions. Whether you're performing routine maintenance or addressing a leak, the Total Power 817597 gasket delivers the precision and durability needed to keep your Suzuki LT-160 running smoothly for years to come.
### Pros and Cons of buying a Total Power 817597 Ignition Cover Gasket for a Suzuki LT-160 (2003-2004)
#### **Pros:**1. **Compatibility** This gasket is specifically designed for the Suzuki LT-160 engine, ensuring a proper fit and reducing the risk of leaks or misalignment.
2. **Reliability** Total Power is a well-known brand in the motorcycle and ATV parts industry, often associated with quality and durability.
3. **Ease of Installation** Since it is an OEM-style part, it should align correctly with the engine s mounting points, making installation straightforward for those with basic mechanical skills.
4. **Prevents Leaks** A faulty ignition cover gasket can cause oil or coolant leaks, which can damage electrical components or lead to overheating. Replacing it ensures a tight seal.
5. **Cost-Effective** Compared to labor costs for professional installation, buying and replacing the gasket yourself can save money.
6. **Prevents Long-Term Damage** Ignoring a worn gasket can lead to more extensive engine issues, such as corrosion or electrical shorts, making early replacement a preventive measure.
#### **Cons:**1. **Limited Availability** Depending on the region, this specific part may not be easily found in local stores, requiring an online purchase, which could involve shipping delays.
2. **Potential Counterfeit Risk** Since it s a niche part, there s a chance of receiving a counterfeit or low-quality replica, especially if bought from an untrusted seller.
3. **Additional Tools May Be Needed** Removing the ignition cover may require specific tools (e.g., torque wrench, gasket scraper) or careful handling to avoid damaging surrounding components.
4. **Time-Consuming for Beginners** If the rider lacks mechanical experience, the process could take longer than expected, especially if troubleshooting is needed.
5. **Mixed Reviews on Longevity** While the gasket itself may be durable, some users report that the surrounding seals (e.g., spark plug cover gasket) wear out quickly, requiring additional replacements.
6. **No Warranty on DIY Installation** If the gasket fails shortly after installation due to improper handling, the buyer won t have warranty coverage unless purchased from an authorized dealer.
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### **Conclusion:**The **Total Power 817597 Ignition Cover Gasket** is a solid choice for Suzuki LT-160 owners (2003-2004) experiencing leaks or planning preventive maintenance. Its compatibility, brand reputation, and ease of installation outweigh the minor drawbacks, such as potential availability issues or the need for careful handling. However, buyers should verify the seller s legitimacy to avoid counterfeit parts and ensure they have the necessary tools for a clean installation.
For those comfortable with basic engine work, this is a **recommended purchase** especially if leaks are suspected. If unsure about DIY repairs, consulting a mechanic for installation is advisable to avoid further damage.
**Final Recommendation:**Buy the **Total Power 817597 gasket** from a trusted online retailer (e.g., Amazon, RockAuto, or a Suzuki-approved parts store) and follow proper installation procedures. If leaks persist after replacement, inspect surrounding seals (e.g., spark plug cover) for additional wear. For first-time replacements, consider seeking professional help to ensure a proper fit.
Specifications. Electrical Aftermarket Parts for Virtually Any Vehicle Total Power is a leading source rotating electrical products autos, trucks, motorcycles, ATV, farm tractors and many other vehicles. This will usually be Total Power Parts or may in some cases a third party. Total-Power-parts retains the right to refuse any request made by you.
Unit Type, Part Item Condition New, MPN 817597, voltage , Rotation, Amperage, Starter Clock, Teeth, Pulley Class, Regulator, Fan Color, Gear ID, OD, KW, Pinion/Splines Warranty. Applications: make type model year engine, , , -160E1989160, -160E1990160, -160E1991160, -160E1992160, -230E1987230, -230E1988230, -230E1989230, -230E1990230, -230E1991230, -230E1992230, -230E1993230, -F, -F, -F, -F, -F, -F, -F, -F, -F, -F, -F. The cost of foreign products and services may fluctuate. New Ignition Cover Gasket For Suzuki LT-160 160cc, 2003 - 2004 817597 Menu.