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  3. TOTAL POWER 816103

TOTAL POWER PARTS 816103 Ignition Cover Gasket 660CC

fits model: Yfm660r, Raptor. make: Yamaha. year: 2001–2005.

816103 Total Power Parts New Ignition Cover Gasket For Yamaha Yfm660r Raptor 660cc 2001 - 2005

( Brand: Total Power Parts ), ( Manufacturer Part Number: 816103 ), ( Part Type: Ignition Cover Gasket ), ( Compatible Make: See Below ), ( Item Width: 8.500 ), ( Item Height: 0.300 ), ( Item Length: 9.800 ), ( Country Of Origin: United States ), ( California Prop 65 Warning: California Proposition 65 Warning ), ( Warranty: 1 Year )

Review TOTAL POWER PARTS New Ignition Cover Gasket Yamaha 660cc fits RAPTOR YFM660R 2001–2005

The **Total Power 816103 Ignition Cover Gasket** is a precision-engineered replacement part specifically designed to restore the factory-sealed integrity of the ignition cover assembly on Yamaha s iconic **YFM660R Raptor** models, covering the production years **2001 through 2005**. Crafted from high-quality, heat-resistant **butyl rubber**, this gasket ensures a reliable seal that prevents oil leaks, moisture intrusion, and electrical interference critical factors for maintaining optimal performance and longevity in your 660cc dual-sport adventure bike. The gasket s tight tolerance fit is meticulously calibrated to match the exact dimensions of the original equipment, guaranteeing a snug, uniform compression that eliminates gaps and minimizes wear over time. Whether you re tackling rugged off-road trails or cruising on paved roads, this gasket plays a vital role in safeguarding the ignition system, spark plug, and surrounding components from contaminants while preserving the electrical conductivity necessary for consistent ignition reliability. Total Power s commitment to durability is evident in the gasket s reinforced construction, which resists cracking, swelling, or degradation under the demanding conditions of high-performance riding. Installation is straightforward, requiring only basic tools, and the gasket s self-locating design ensures proper alignment with the ignition cover and cylinder head, reducing the risk of misalignment a common issue with aftermarket alternatives. By upgrading to this **OEM-quality replacement**, you not only restore your Raptor s factory specifications but also enhance its resale value and operational efficiency, making it an indispensable component for any serious rider prioritizing performance, reliability, and long-term engine health.

### Pros and Cons of buying a Total Power 816103 Ignition Cover Gasket for a Yamaha YFM660R Raptor (2001-2005, 660cc)

#### **Pros:**

1. **Direct Compatibility** The Total Power 816103 is specifically designed for the Yamaha YFM660R Raptor, ensuring a proper fit without modification. This reduces the risk of installation errors or leaks caused by improper sizing.

2. **High-Quality Material** Total Power parts are generally made from durable materials like silicone or rubber, which offer good heat resistance and longevity. This helps prevent premature failure, especially in applications where the ignition cover is exposed to engine heat.

3. **Easy Installation** The gasket is likely designed to be straightforward to install, requiring only basic tools. This makes it a suitable DIY project for riders with moderate mechanical experience.

4. **Prevents Leaks** A faulty ignition cover gasket can lead to oil or coolant leaks, which can damage electrical components or the engine over time. Replacing it with an OEM-quality or aftermarket gasket like this one helps maintain system integrity.

5. **Cost-Effective Solution** Compared to labor-intensive repairs (e.g., replacing a damaged ignition cover or wiring harness), replacing just the gasket is a relatively inexpensive fix. This part is often priced affordably, making it a practical choice for maintenance.

6. **Prevents Electrical Issues** A worn gasket can allow moisture or debris to enter, leading to short circuits or corrosion in the ignition system. A new gasket helps maintain a clean, dry environment for the wiring and ignition components.

7. **Widely Available** Total Power is a well-known brand with broad distribution, so finding the part is unlikely to be difficult. It can often be purchased online (e.g., Amazon, eBay, specialty motorcycle parts stores) or from local bike shops.

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#### **Cons:**

1. **Potential Quality Variations** While Total Power is a reputable brand, aftermarket parts can sometimes vary in quality depending on the batch or supplier. Some users report that cheaper alternatives may not last as long as OEM parts, though this is less common with well-regarded brands like Total Power.

2. **Limited Longevity Compared to OEM** Original Equipment Manufacturer (OEM) gaskets are often engineered for the specific demands of the engine and may have a slight edge in durability. However, for most riders, the Total Power gasket will perform adequately for the lifespan of the bike.

3. **Installation Challenges** If the ignition cover or surrounding area is corroded or damaged, installing the gasket may require additional cleaning or preparation. This could add time or complexity to the repair.

4. **Price Sensitivity** While affordable, some riders may prefer to invest in OEM parts if they prioritize absolute reliability or if the bike is a high-mileage project. However, for most cases, the Total Power gasket offers a strong value proposition.

5. **Compatibility with Modified Bikes** If the Yamaha YFM660R has been heavily modified (e.g., aftermarket ignition systems, custom wiring), the gasket may not fit perfectly or could require adjustments. Always verify compatibility if modifications have been made.

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### **Conclusion:**

The **Total Power 816103 ignition cover gasket** is a **reliable, cost-effective, and easy-to-install** solution for replacing a worn or leaking gasket on a 2001-2005 Yamaha YFM660R Raptor. It addresses common issues like oil leaks, electrical corrosion, and ignition system failures while being straightforward to fit. The brand s reputation for quality ensures it will perform well for the typical lifespan of the gasket, though it may not match the longevity of an OEM part in extreme conditions.

For most riders, this gasket is the **best balance of affordability, compatibility, and performance**. It is particularly well-suited for those who prefer aftermarket parts for maintenance tasks or who want to avoid the higher cost of OEM replacements. If the bike is in excellent condition or used for heavy-duty riding, pairing this gasket with high-quality installation practices (e.g., cleaning the mating surfaces) will maximize its effectiveness.

### **Recommendation:**

**Buy the Total Power 816103 gasket.** It is the **ideal choice** for replacing a faulty ignition cover gasket on your Yamaha YFM660R due to its direct compatibility, durability, and ease of use. Pair this replacement with a thorough inspection of the ignition cover and wiring harness to ensure no underlying issues exist. If you re comfortable with basic motorcycle maintenance, this is a quick and effective upgrade that will help prevent more costly problems down the road. For riders who prioritize absolute reliability, an OEM gasket could be considered, but the Total Power option provides a strong alternative without sacrificing performance.

Details:

Applications: make type model year engine, YamahaATVYFM660R Raptor 2001 660, Raptor2002660, Raptor2003660, Raptor2004660, Raptor 2005 660. The cost of foreign products and services may fluctuate. Specifications. Total-Power-parts retains the right to refuse any request made by you.

This will usually be Total Power Parts or may in some cases a third party. New Ignition Cover Gasket For Yamaha YFM660R Raptor 660cc, 2001 - 2005 816103 Menu. Electrical Aftermarket Parts for Virtually Any Vehicle Total Power is a leading source rotating electrical products autos, trucks, motorcycles, ATV, farm tractors and many other vehicles. Unit Type, Part Item Condition New, MPN 816103, voltage , Rotation, Amperage, Starter Clock, Teeth, Pulley Class, Regulator, Fan Color, Gear ID, OD, KW, Pinion/Splines Warranty.

part #: 816103 prices

  • $13.11-$20.82

specifications electricacompone:

  • for models: Yfm660r, Raptor
  • for makes: Yamaha
  • for years: 2001-2005
  • brand: Total Power Parts
  • mpn: 816103
  • part type: Ignition Cover Gasket
  • compatible make: See Below
  • item width: 8.500
  • item height: 0.300
  • item length: 9.800
  • country of origin: United States
  • california prop 65 warning: California Proposition 65 Warning
  • warranty: 1 Year

seller electricacompone:

  • rating: 99.8%
  • # reviews: 171046
  • city: Circle Pines, Minnesota

shipping electricacompone:

  • class: Standard, Expedited, One-day
  • service: Standard, Expedited, Overnight
  • cost: $0.00
  • type: Fixed
  • transit: 4-4 Days

returns electricacompone:

  • paid by: Seller
  • time: 30 Days
  • policy: Returns Accepted

offer electricacompone:

  • started: April 12, 2026
  • availability: In Stock
  • quantity: 7
  • sold: 0
  • options: Ship-to-home

general electricacompone:

  • condition: New
  • ATV, Side-by-Side UTV Parts Accessories > Electrical Ignition Components > Other Electrical Ignition Components

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for models: yfm660r, raptor, for makes: yamaha, for years: 2001-2005, part type: ignition cover gasket, compatible make: see below, item width: 8.500, item height: 0.300, item length: 9.800, country of origin: united states, california prop 65 warning: california proposition 65 warning, warranty: 1 year,
category: atv parts > atv, side-by-side utv parts accessories > electrical ignition components, sku: 24498011941240871,
Total Power Parts 816103 Is Similar To:
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2 offers $13.11–$20.82 USD
  • New. Offer #1 priced at $13.11 + $0.00 shipping estimate = $13.11* total. New Ignition Cover Gasket For Yamaha YFM660R Raptor 660cc, 2001 - 2005 .FREE SHIPPING
  • New. Offer #2 priced at $20.82 + $0.00 shipping estimate = $20.82* total. FREE SHIPPING

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